Krones UK Industrial Solar Installation Case Study
Project Overview
Energy Gain was appointed to design and install an industrial solar installation for Krones UK at their headquarters in Bolton.
Krones UK is part of the global Krones Group, a world-leading manufacturer of integrated packaging and bottling line systems, processing technology, IT solutions and warehouse logistics systems.
The project was designed to help Krones UK improve energy efficiency, reduce reliance on grid electricity and support its wider sustainability objectives through on-site renewable energy generation.
As an energy-intensive industrial business, Krones required a solar PV solution that could integrate effectively with its existing operations while providing long-term financial and environmental benefits.
The Challenge
Industrial businesses face increasing pressure to reduce energy costs, improve resilience and demonstrate measurable progress towards sustainability targets.
For Krones UK, the challenge was delivering a solar solution that could support these objectives while working around the requirements of an operational industrial facility.
Reducing Industrial Energy Costs
Manufacturing and engineering businesses often consume significant amounts of electricity through production equipment, lighting, offices and operational systems.
Krones wanted to generate more renewable electricity on-site, reducing dependence on purchased grid energy and improving control over future energy costs.
Supporting Sustainability Goals
Businesses across the manufacturing sector are increasingly focused on reducing carbon emissions and improving ESG performance.
The solar installation provided Krones UK with a practical solution to reduce operational emissions while supporting the company’s sustainability ambitions.
Integrating Solar Within an Active Facility
Industrial sites require careful planning due to ongoing operations, staff movement, deliveries and technical requirements.
The installation needed to be completed safely while minimising disruption to the day-to-day running of the business.
Maximising Solar Generation
The system design needed to make the best use of available roof space while considering:
- Electrical infrastructure
- Panel positioning
- System performance
- Future maintenance requirements
- Long-term reliability
Our Solution
Energy Gain delivered a complete turnkey industrial solar installation, managing the project from initial assessment through to design, installation and commissioning.
Our engineering team developed a bespoke solar PV solution tailored around Krones UK’s operational requirements.
The project involved:
- Detailed site assessment
- Solar PV system design
- Electrical integration
- Installation management
- Commissioning and handover
The installation programme was carefully planned to ensure works were completed safely while allowing Krones UK to continue normal operations.
By generating renewable electricity directly at the site, the completed solar PV system helps reduce reliance on grid electricity and provides a long-term renewable energy solution for the business.
Project Results
The completed solar PV installation provides Krones UK with renewable electricity generation directly at its headquarters, helping improve energy efficiency and reduce dependence on grid electricity.
The project supports Krones UK’s sustainability ambitions while demonstrating how industrial businesses can benefit from investing in renewable energy.
Project Statistics
- System Size: 100 kWp
- Solar Panels Installed: 222
- Annual Generation: 81 MWh
- Lifetime Generation: 1090 MWh
- Annual CO₂ Savings: 17 Tonnes.
- Lifetime CO₂ Savings: 395 Tonnes.
Engineering Insight
Industrial solar projects require detailed engineering to ensure the system delivers reliable performance throughout its operational lifetime.
For Krones UK, Energy Gain considered the specific requirements of an industrial environment, ensuring the solar PV system was designed around:
• Existing electrical infrastructure
• Available roof space
• Energy consumption patterns
• Safe installation requirements
• Long-term maintenance access
• System efficiency optimisation
Why Solar is Ideal for Industrial Businesses
Industrial facilities are among the strongest candidates for solar PV due to their high electricity demand.
Factories, engineering facilities and production sites often operate during daylight hours when solar panels generate the most electricity.
This allows businesses to maximise self-consumption and achieve greater financial returns from their solar investment.
Industrial solar can help businesses:
- Reduce electricity costs
- Lower carbon emissions
- Improve energy resilience
- Support Net Zero targets
- Strengthen ESG credentials
- Reduce exposure to energy price volatility
For manufacturers and industrial organisations, unused roof space can become a valuable renewable energy asset.
Looking to Install Solar at Your Industrial Facility?
Energy Gain specialises in delivering industrial solar installations for manufacturing businesses, engineering companies and commercial organisations across the UK.
From initial feasibility studies and energy assessments through to system design, installation and ongoing support, our team delivers renewable energy solutions designed around your operational requirements.
If your business is considering solar, contact Energy Gain to discover how much your organisation could save.
